Wiring a winch is often a fearful task. The drum or spindle broke on the side closest to the motor. Wear heavy-duty, cut- and abrasion-resistant leather gloves. The above Badlands winch parts are good quality, affordable, and easy to install. Loop the wire rope around the pulley and connect to another part of the vehicle's chassis or to a separate anchor point. The dealer had put the solenoid and such all in the battery box in the rear of the bike, which made perfect sense as its pretty well protected from the elements in there. Run winch with vehicle motor running. Wireless Winch Remote Control Badland Winches In-out Switch Easy Fabricate Other $69.99 Works With 6000 Lb, 9000 Lb And 12000 Lb. Secure load after moving. thanks, Ive been trying to find the top for apex going on a year now spends hundreds of dollars on something and then cant get parts .. nice. Run in short bursts without load until completely dry. They are designed and branded by Harbor Freight as Badland ZXR winches. The only key issue here is that the other person's vehicle should not weigh more than the winch's load capacity of 12000 lb. The wireless remote is good for convenience and safety, but during any unforeseen circumstances like the wireless remote stops working or a battery dies, having a wired remote would be a much-needed backup. This wire rope must be discarded and not be used. Verify that the installation surface has no hidden components or structural pieces that will be damaged before drilling. I dont know about you but that is a big advantage for me. The circuit breaker is then attached to the positive terminal on the battery, and the other end is attached to the solenoid. my cover got cracked and broken. However, if the winch is submerged, it should be opened, dried, and re-lubricated by a qualified technician as soon as possible to prevent corrosion. Attach the Pendant Controller to the Socket on the Solenoid Assembly, see Figure K. Operate the Pendant controls briefly to ensure they work properly, see Figure L. If operation is reversed, the power cables may be connected backwards. I've searched and cannot find any source for replacement parts . Like the previous one, connect the black, red, and yellow cables with the winch. Iam wiring to a battery in bed of truck.Do I need to use red wire to ignition. Badland Winch Parts, Replacements & Accessories. If problem persists, a qualified technician needs to check and repair. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during service. However, the brand does not provide winch accessories as widely as other winch brands do. Speaking of safety, the Badland ZXR also has an automatic load-holding brake. The unstretched wires will take more load and can fail suddenly before the rope reaches its capacity. UV Stabilized Waterproof Winch Cover: Ideal for Badland 1500 to Badland 5000 Winch. Please familiarize yourself with the operation of your winch before using it. I do a review and install some new parts. Refer to Relocating the Control Box on page 8. Put the vehicle's transmission in Neutral. A dead tree is not capable of withstanding that much weight and has weaker roots. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. With every winching circumstance, theres a risk of potential injury. To prevent accidental starting, unplug winch controls and any RF receivers immediately after extending or retracting. Attach the black Battery Cable directly to the negative terminal of the battery. Hello, One side of the spooler broke ,all the way around the center and dislodged. Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. Heres how you can do that: Thats all there is to it. Attach the red Battery Cable to the Circuit Breaker. Repair or replace solenoid. If you are looking for a lighter, stronger, and safer winch line, an aluminum hawse fairlead is the best option, along with an excellent synthetic rope. It is too late to reverse the damage at this point, the wire rope must be discarded. It has a user-friendly design that makes its installation quite easy and smooth. Looking to purchase motor brushes and brush retainer springs for 1500 lb. Tap solenoid to loosen contacts. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. Do you have the socket on the Badlands 1200 winch control box that the remote winch cable plugs into? The wire rope's connection to the drum is not intended to sustain a load, without the added support from the friction of at least 5 full turns of wire rope. The winch still runs. It is permanently damaged and must not be used. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Loose or corroded battery cable connections. Please familiarize yourself with the part operation before using it. 1996-2023, Amazon.com, Inc. or its affiliates, Select a location to see product availability, Enter a new vehicle to add it to Your Garage and filter the results below, 12V 500 AMP Unversal Winch Solenoid Relay Contactor For HEAVY DUTY UPGRADE ALBRIGHT EQUIV, MaySpare MaySpare 12V 500A Winch Solenoid Relay for 8000-15000lb ATV UT Winch Control. Do not submerge winch in water. Please familiarize yourself with the operation of your winch before using it. Only use a 12V automotive (or equivalent) battery, in good condition. Use supplied power cords and wire rope listed in manual only. Badland has invested a lot of thought into manufacturing this product. Battery weak, recharge. (2.2Nm). Read this material before using this product. Where can I order\purchase these items? Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Only connect to a clean, corrosion free battery. Most badland winches come with a mounting plate for your winch. This device is also built to withstand high amounts of water without the danger of any short-circuit. The wireless remote controller box will act as a receiver for the wireless remote. Explosive invisible hydrogen gas can accumulate and then explode when ignited by a spark from the battery connection. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I am looking for a replacement box that the controls are in that mounts on top of my Badland 12000 zxr wench. If not available , then a new controller from another winch could work. I just bought another Bad Lands 2500 and replaced it on my Polaris. WinchMania is reader supported and may earn from qualifying purchases through affiliate links. Do not loop the wire rope around object and hook onto itself. Do Not Sell or Share My Personal Information, Series-wound motor stays cooler during long pulls, Three-stage planetary gear system for fast line speed, Automatic load-holding brake for maximum safety, Cable tensioner to prevent cable tangling. Always wearheavy-duty leather gloveswhen handling the winch. Keep your winches running efficiently and make them last as long as possible by getting precisely the parts you need. From the below wiring diagram, use the wire color code guide and attach the yellow, black/red cables to the terminals on the winch. Thanks for your help. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Press the ON/OFF button for 3 seconds to activate the wireless remote. The robust cable rope, high power motor, and the strong build are made for emergencies in all kinds of settings. Will any of the new electronic accessories work on this winch, since you no longer list a 3,000 lb winch. Check for any blunt wires or uncovered pieces of wire before connecting the winch to a battery. I had the same problem with 12000lb. Electrical winches such as this one derive their power from the vehicle's battery and function according to the battery's power. Save my name, email, and website in this browser for the next time I comment. Remove old Wire Rope and attach new assembly. Hundreds of different brands use the same parts. Do not route the cables through a driveshaft, fuel line, or any other place where heat can damage the wiring. Some main key features make this Badland winch stand out on the market. When installing your solenoid, minimize the cable length by keeping close to the winch. Apply 12 volts to coil terminals directly. 12000LBS Electric Winch 12V Steel Cable Off-road ATV UTV Truck Towing Trailer Brand New $264.10 or Best Offer Free shipping Free returns 29 watchers Sponsored 12000LBS Electric Winch Waterproof Truck Trailer 85FT Steel Rope Off-Road 4WD Brand New $226.99 Save up to 5% when you buy more or Best Offer Free shipping Free returns Sponsored Recovery Kit: 6. Im looking for a freespool/engage nob for 2500 badland winch, and directions on how to replace it. Affiliate. A moment of inattention while operating winches may result in serious personal injury. They are less dangerous than steel cable when it breaks. Insulate all exposed wiring and terminals after installation. Battery in a box sounds like it will work, plus a set of jumper cables, assuming this is for occasional personal use. It may not display this or other websites correctly. For a hawse fairlead, the angle should be as close to straight as possible. Tighten fasteners to the listed torque values. Specifications If you are buying a winch for the first time, there will be several queries in your mind. Get yourself a circuit breaker that is waterproof, resettable, and will allow you to draw current at full load. The Badland ZXR 12000 lb winch comes with a powerful 6 HP motor, and a series wound motor that remains cool during prolonged use to handle heavy loads. Failure to follow all instructions may result in fire, serious injury and/or DEATH. Badland ZXR 3500 Winch Installation & Instructions Manual: Download. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS. The controller box for my ATV harbor Freight winch got smashed. A double line system should be used whenever possible. Diagrams within this manual may not be drawn proportionally. Here are a few that are very helpful. They are perfect Badland 2500 winch parts. Badland 63770 ZXR 12000 lb. To operate the winch, attach the wired remote control cable directly to the remote socket on the solenoid box. Cable: 7. Thanks Clarence. After placing the unit at the vehicle's platform, stand on the backside of the winch facing the wire outlets. Secure the solenoid assembly in place with mounting screws. The company focuses on the customer experience that this product provides. The wireless remote controller will act as a receiver to operate the wireless remote. The body of the winch is entirely dust and waterproof. Non-skid footwear is recommended. Test Electric Winch for proper operation. More Buying Choices $424.99 (5 new offers) Barricade 12,000 lb. Winch Motor: 2. Using genuine Badland winch replacement parts helps to ensure the continuous quality and reliability of your badland winch. The relay clicks when the out switch is Activated. Let us know your feedback on the parts you fixed and any new accessories that you find essential for your winch operation. To mount it, place it on the platform, and line up all the platform's spaces and the winch base for the bolts. Use supplied power cords/wire rope or cables listed in manual only. Will sell for $280 firm! Synthetic ropes are lighter and flexible than steel cables. We hope these videos help inform your tool-buying decisions. The far-left black wire is connected to the only remaining terminal at the top-backside of the motor. Still a China part but the Smittybilt winch is cheaper than Warn but more reliable than the HF. Do not use thinner/longer cables or link multiple cables together. Drill pilot holes for the mounting screws. We have included manuals for all the Badland winch, which holds all necessary instructions to wire up the solenoid, remote, and winch. Attach the black cable from the negative terminal of the battery to the winch. Summary of Contents for Badland ZXR9000. Get 10% Off Your Entire Purchase When You Open a New Account, Get our best deals and latest news delivered straight to you. I bought a 12000 zxr last year but never opened it until yesterday. Badland ZXR 12000 Truck/SUV Winch Manual Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. If you drill through the bumper or any part of the body to route the wires, be sure to install a rubber grommet in the hole to prevent fraying of the wires at that point. Use the included brackets (attached to the bottom of the Solenoid Box) to mount the solenoid assembly to the tie bars of the winch. According to the diagram below, attach the black cable from the solenoid to the batterys negative terminal and the blue/yellow cable to the winch. This does not mean that it is necessarily a Badland 2500 winch part, but it is a very viable replacement. To operate the winch, connect the red wire to an ignition circuit, or attach the ignition wire to the positive battery terminal. Then screw up the bolts at these spaces and tighten them first with your hand to fit into place. However, they dont have as operation that is as wide or as big as other major winch names. Let us know what you think in the comments section! Some people are too busy knowing it all to ever learn anything. However, that is not the case with this unit. Its high time you replace the control box if you have issues with the winch not powering in or out, burned out the solenoid, or not enough power to operate the winch. This illustration shows a kink about to form. The remote control will auto shut down when not in use after two minutes. For example, this Winch with a 5% duty cycle at its maximum load must be allowed to rest for at least 14 minutes, 15 seconds after every 45 seconds of continuous operation. See Figure G. Attachment point must be centered in loop of hook and the hook's safety clasp must be fully closed. The items listed here are very good items. Prevent entanglement. I haven't been planning on getting a winch in the near future, but the price is intriguing. The ZXR 12000 Lb winch is IP66-rated waterproof. These include: This device is designed to perform in harsh weather conditions with maximum power efficiency. You should keep in mind the following points before buying this product. Examine the wire rope. Tools required for assembly and service may not be included. Make a secure path for the cable routing away from moving parts and encounters from road debris. 70 series PTO winch + Aisin1000 elec winch - what are they worth. This rope is 3/16 inch thick and is 50 feet long. To operate the winch, connect the extending red wire to an ignition circuit to prevent accidental starting or attach the ignition wire to the positive battery terminal. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. I did not see replacement cable for zxr-5000. Let's see what makes it such a great product. I could try using a controller from another brand. Email our technical support at: productsupport@harborfreight.com. One of the top products specially designed for such an event is the Badland ZXR 12000 Lbs. Winching with a vehicle s transmission in gear or park may damage the transmission. Wrap wire rope under 500 lb. We guarantee this product to be free from defects in materials and workmanship 90 days from the date of purchase. Check the Winch's electrical connections. unplug the Pendant connector and disconnect the Battery Cables before performing any inspection, maintenance, or cleaning procedures. Any holes made in any part of the vehicle or hardware must be fitted with rubber grommets to prevent the wires fraying. Also, they protect your hands from scratches and injuries. Badland does not have a very wide variety of products as Warn or Smittybilt. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. Heavy Duty Waterproof Winch Cover: Ideal for Badland ZXR 9500 to Badland 18000 Winch. These cable ropes are specially built by coiling together metal wires that form a helix. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. Not all badland winches are waterproof; the models 3500 lb, ZXR 3500 lb, 5000 lb & APEX 12,000 lb are the only winches with a waterproof rating above IP66 protection. COMES WITH EVERYTHING TO MOUNT TO YOUR TRUCK OR SUV. Attach the circuit breaker to the battery's positive side and then route the red wire from the circuit breaker to the solenoid box. It has a very smooth surface to feed your synthetic rope through. Instead, it would be best if you kept a few things in mind. The winch's internal mechanism is permanently lubricated. This route must be secure, out of the way of moving parts, road debris, or any possibility of being damaged by operation or maintenance of the vehicle.